Compressor Failure – The Most Common Reasons

Don’t just swap out the compressor — figure out why it failed in the first place, so it does not happen again

Compressor failures usually happen because something else in the A/C system went wrong. This could be due to low refrigerant, issues with the electronic fan or fan clutch, a clogged condenser, voltage problems, or low oil in the system.

Here are some common reasons why your compressor might fail, whether it's the original or a replacement:

 

Low Refrigerant: Leaks or an undercharged system can limit the oil returning to the compressor. Oil isn't just a lubricant; it also helps keep the compressor cool.

 

Burnt Clutch: Caused by high pressure or voltage issues.

Damaged compressor part, a common cause of compressor failure.

 

 

 

 

 

 

 

 

Old Oil and Contaminants: If the system wasn’t properly flushed during service, old oil or contaminants can quickly destroy a new compressor.

Contamination in AC compressor suction line indicates system debris, a cause of compressor failure.

 

 

 

 

 

 

 

 

Inefficient Condenser: A blocked condenser, insufficient airflow, or a faulty air dam or fan can reduce efficiency and increase head pressure.

Compressor pop off valve cover missing due to high pressure

 

 

 

 

 

 

 

 

Damaged AC compressor case due to high pressure from a clogged condenser.

 

 

 

 

 

 

 

 

 

Environmental Exposure:  Can cause external rust/oxidation.

Old yellow compressor with a green wire attached, likely in need of repair

 

 

 

 

 

 

 

 

Wrong Oil Levels or Type: Using the wrong oil or the wrong amount can cause the compressor to fail. Stick to the right type and amount of oil—the system doesn’t need extra.

Too Much Dye: Overusing dye can clog the system. Just 1/4 oz of dye is enough when the system is clean.

 

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